Brushless DC Geared Motor

Brushless DC Geared Motor
Details:
B2838G
Output Power : 1W~14W
Weight : 150g (Approx.)

Brushless DC Gear Motor-Typical Application
Home Application: Electric Window, Electric Curtain, Small Appliances,Portable Equipment
Industry Facility: Transmission Equipment, Gear System, Actuator
Electronic Equipment: Electric Valve, Small Switcher, Lighting Adjustor, Small Percussion Drill
Business Equipment: Electric Gate, Banking Facility, ATM, Vending Machine
Personal Care: Massager, Stroker, Vibrator
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Description
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Shenzhen HengDrive Technologies Co., Ltd. is one of the most reliable manufacturers and suppliers of brushless dc geared motor in China. With abundant experience, we warmly welcome you to wholesale bulk brushless dc geared motor made in China here from our factory. We also accept customized orders.

 

Outline Drawing: Unit: Millimeter

 

product-1125-323

 

Torque & Speed List

 

product-1220-362

 

Gear Box Characteristic

 

product-1384-300

 

Notice: Data in this typical specification sheet are for other certain customer. Voltage, rated torque, speed, current, power and shaft extension feature & dimension can be changed to meet customer specific requirement.

 

Brushless DC Geared Motor

 

Our Brushless Brushless DC Geared Motor integrates advanced BLDC motor technology with a precision-engineered planetary or parallel shaft gearbox. Designed for applications requiring high torque density, precise speed control, and long maintenance-free operation, this motor series is the ideal upgrade from traditional brushed DC and AC induction motors. Typical applications include automated guided vehicles (AGVs), medical equipment, industrial conveyors, robotic arms, packaging machinery, and solar tracking systems.

 

Brushless DC Geared Motor Key Technical Features

 

  • Rated Power: 50W – 3kW
  • Voltage Options: 24V / 48V / 72V DC
  • Speed Range: 500 – 3000 rpm (motor), output speed via gear ratios 3:1 to 100:1
  • Gearbox Types: Planetary (higher torque density) or Spur gear (cost-effective)
  • Feedback Options: Hall sensors, encoder (optical/magnetic), or resolver
  • Protection Class: IP54 – IP65 (customizable)
  • Efficiency: Up to 88% for motor + 95% per gear stage

 

Why Choose Our BLDC Geared Motor – Manufacturer Advantages

 

 
 

Core Technology Leadership

Our in-house R&D team has over 15 years of experience in electromagnetic design. We utilize finite element analysis (FEA) to optimize stator and rotor structures, reducing cogging torque by 30% compared to industry averages. This results in ultra-smooth low-speed operation and minimal acoustic noise.

 
 
 

Integrated Gearbox Precision

Unlike modular assemblies, our integrated design ensures perfect shaft alignment and grease retention. Gearwheels are manufactured from 20CrMnTi alloy steel, carburized and ground to DIN 5 or better accuracy. This yields a gear life of over 10,000 hours at rated load.

 
 
 

Smart Controller Compatibility

Brushless DC Geared Motor Each motor can be paired with our intelligent trapezoidal or FOC (Field Oriented Control) drivers. Features include: closed-loop speed regulation (±0.5%), programmable current limiting, regenerative braking, and CANopen / RS485 / Modbus communication.

 

 

Rigorous Testing

 

100% of motors undergo:

  • Dynamic balancing of rotor
  • No-load and full-load burn-in for 2 hours
  • Insulation resistance (500V DC) and dielectric strength test
  • Vibration & temperature rise measurement

 

Certifications

 

  • Our BLDC geared motors and manufacturing facility are fully certified to meet global standards:
  • CE (EMC & LVD Directives) – Ensures safe electrical design and electromagnetic compatibility for European markets.
  • RoHS 3.0 – Compliant with restriction of hazardous substances in industrial equipment.
  • ISO 9001:2024 – Certified quality management system covering design, production, and after-sales.
  • UL 1004 (on selected models) – For North American market safety requirements.
  • IP Protection Verified – Third-party tested per IEC 60529.
  • REACH – Registration, Evaluation, Authorization of Chemicals – full compliance.

 

Typical Performance Data (48V, 400W, 10:1 ratio)

 

Rated Torque

12 Nm (output)

No-load Current

1.2A

Rated Current

9.5A

Max Efficiency

86% @ 1200 rpm output

Insulation Class

F (155°C)

Ambient Temperature

-20°C to +60°C

 

Ordering & Customization

 

We offer low MOQs (50 units) and fast lead times (15-25 days for custom shafts, connectors, or brake options). White-label branding and non-standard voltages (12V, 96V) are available upon request.

 

For engineers seeking a durable, energy-saving, and precisely controlled motion solution, our CE/RoHS/UL-certified Brushless DC Geared Motor delivers unmatched reliability. Contact our technical sales team for 3D drawings, torque-speed curves, or sample testing.

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